Case Studies

Asset Care Examples that have Delivered real Benefits

PEME has helped our clients achieve productivity, reliability and safety improvements. Examples of our Asset Care work are provided below.

PUWER now Compliant

PUWER now Compliant

Following a safety incident, a manufacturer was put under a Health and Safety Executive (HSE) improvement notice and given a definite time-frame to ensure the site was PUWER compliant.

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Dairy Asset Care

Dairy Asset Care

PEME supported a major dairy to deliver Asset Care.  The client required additional resources to deliver the Asset Care Strategy necessary to reduce unscheduled down-time and achieve productivity Improvement.

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Productivity Improvement

Productivity Improvement

PEME provided a step-improvement in productivity for the pouch packaging Plant of an international food producer. We investigated, identified and delivered solutions to engineering problems.  This Plant produces more than 2 million packs of food products every month.

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Reliability Improvement

Reliability Improvement

Autocraft Drivetrain Solutions provides remanufactured diesel and petrol engines, transmissions and machined components to global automotive OEMs. They have an established maintenance team and wanted to improve the visibility of maintenance Key Performance Indicators (KPIs) and the reliability of their most critical assets.

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Critical Asset Refurbished

Critical Asset Refurbished

PEME provided Asset Care support to a well-known bakery producing some of the UK’s best-loved bread brands. In support of this contract we refurbished a critical asset to improve reliability and productivity.

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Fast-track RCA Adds Value

Fast-track RCA Adds Value

PEME was tasked with investigating a reoccurring reliability problem with the feed of filled boxes (outers) into a box closer. The issue was causing a loss of production due to frequent stoppages as a result of blockages caused by boxes not being correctly configured for entry to the box closer. Operator intervention was then required to clear the blockage. Significant maintenance effort was also being expended in trying to adjust the box closer mechanism to rectify the problem.

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Availability Improvement

Availability Improvement

One of our Asset Care clients uses presses to remove waste water from slurry and then deposit a dry ‘cake’ which is removed from site for disposal.  The press membranes are inflated with compressed air up to 6 bar pressure, which forces the liquid from the cake, leaving it as dry as possible.

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Engineering Compliance

Engineering Compliance

PEME has successfully completed an Engineering Compliance project that involved the electrical rewiring of two rubber mills for an international packaging and print media company. The project has been delivered to budget and timescales with a major improvement in safety and functionality.

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Electrical Compliance

Electrical Compliance

PEME conducted an electrical mains distribution and test program on a major manufacturing Plant following a reportable accident. This program was delivered by our Engineering Compliance team.  We then carried out a range of electrical remedial work packages to ensure the site industrial electrical installations met current legislation requirements.

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Compliance Health-Check

Compliance Health-Check

Following a reportable accident within a major industrial manufacturing Plant, PEME was contracted to conduct an Engineering Compliance Health-Check of the electrical installations and machine PUWER arrangements on the effected site. This work has made a major contribution to site safety and efficiency.

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Lighting Survey and Fix

Lighting Survey and Fix

PEME conducted an independent Lighting Survey on a major manufacturing Plant, following a reportable accident, and identified significant faults related to the lighting installation. There was also a lack of Emergency lighting (BS5366) and in-general the lighting levels were low (EN 12464-Part1: 2009).

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Mains Distribution Now Safe

Mains Distribution Now Safe

Working on behalf of an industrial manufacturing client, PEME carried out an electrical mains distribution Health-Check and test program that led to an action plan to rectify identified faults and brought-about a step-change in electrical safety within the Plant.

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Plant Dismantled Safely

Plant Dismantled Safely

PEME have completed a major Chemical Manufacturing Plant Dismantling Project in Belgium.   In addition to the involvement of PEME’s UK-based engineering team, this project has required PEME to appoint and project manage multiple sub-contracting companies (small and large) and work with organisations across Europe in several languages.

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Feasibility to Fruition

Feasibility to Fruition

PEME has completed a significant Asset Care project on behalf of a major international packaging and print media company.  The project started with PEME conducting a feasibility study, presenting the client with costed-options and resulted in the project being delivered with the client realising significant Productivity Improvement benefits.

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Water Plant Installation

Water Plant Installation

PEME has successfully completed the installation of a water treatment Plant on behalf of the UK’s largest water and sewage company working in partnership with a major supplier of economic, efficient and environmentally friendly water treatment technologies.

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